Launch Vehicle Panels
At APEX Space & Defense Systems (APEX SDS), we have unique capabilities to produce composite flat, curved, and cylindrical launch vehicle panels embedded with metal or composite honeycomb cores. Our facilities and equipment enable us to produce panels of sizes up to 40’ x 20’, with the strength, lightweight, and thermal features necessary for mission-critical assemblies.
Spacecraft Panel Capabilities
We provide close-tolerance fabrication to deliver spacecraft panels made to our customers’ exact specifications. For flat and curved panels, we create prepreg laminates or prepreg and honeycomb core sandwich constructions. To deliver cylindrical shapes, we offer hand lay-up and filament winding processes. Our experts produce spacecraft panels to maintain strength at extremely high temperatures and withstand rapid temperature changes to meet application requirements.
APEX SDS’ capabilities include the following:
- Vast knowledge and expertise for large, complex laminates and cores
- Autoclaves, ovens, CNC 5-axis machining, and cleanrooms for large space structures
- CNC Machining: 40’ x 15’
- Oven: 40’ x 20’
- Autoclave: 15’ diameter, 32’ length
- Cleanrooms: 80’ x 40’
- Design engineering and design for manufacturability (DFM) capabilities with in-house engineering customer support
- Custom composite tooling in-house design and manufacturing
- Shop tools, ground support equipment (GSE) and shipping containers for large composite structures in-house design and manufacturing
- In-house assembly, integration, and testing, including CMM, FARO, and NDI/NDT
Launch Vehicle Panel Manufacturing from APEX Space & Defense
From prototyping to final assembly, APEX SDS provides design engineering support and tooling capabilities to produce your spacecraft panels and accompanying systems to your requirements. Additionally, our team has extensive experience shipping and handling launch vehicle panels, ensuring they arrive in optimal condition and ready to integrate with existing systems.
Spacecraft Panel Applications
- Space Launch Vehicle Panels
- Lunar Landing Panels
- Satellite Panels
- Raceway Systems
Contact Us About Launch Vehicle Panel Manufacturing Projects
As a preeminent supplier for UAV and space composite components and assemblies, APEX SDS is an industry pioneer dedicated to innovative, lightweight, and durable solutions to support space, defense, and mission-critical infrastructure. With a team of highly skilled individuals, we can deliver very large, complex, and precise custom parts to your exact specifications. Contact APEX SDS today or request information for more.

